DODGEHELL
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DODGEHELL MANUFACTURING CAMPUS • 65,000 SQ FT

Vertical Sportswear & Uniform Manufacturing

From performance yarn selection and Italian sublimation to pro tackle twill and final roster packaging, our manufacturing campus combines athletic craftsmanship with computerized apparel technology.

FACTORY FLOOR PROGRESSION

The 8 In-House Production Stages

01

Design & CAD Uniform Development

Our master pattern makers digitize tech packs into computerized CAD systems, grading complex team athletic uniforms across youth, collegiate, and professional size ranges with sub-millimeter precision.

In-House Facility Station
02

Performance Fabrics & Color Sourcing

We source certified 200 GSM diamond air-mesh, technical warp-knit poly, heavy 4-way stretch spandex, and moisture-wicking interlock. In-house spectrophotometer lab-dips ensure exact Pantone team color matching.

In-House Facility Station
03

Automated CNC Fabric Cutting

Multi-ply computerized vacuum cutting systems deliver precision zero-distortion pattern pieces, eliminating frayed edges and ensuring 100% garment consistency across team orders.

In-House Facility Station
04

Italian Molecular Sublimation

Monti Antonio Italian sublimation heat presses, high-definition dye infusion, and eco-certified OEKO-TEX inks delivering vibrant, permanent colors that never peel or fade.

In-House Facility Station
05

Tajima Embroidery & Pro Tackle Twill

Bank of Japanese Tajima embroidery heads delivering pro tackle twill zigzag lock-stitch, 3D puff embroidery, and high-density club crests.

In-House Facility Station
06

Precision Uniform Stitching & Assembly

Specialized machine lines including 6-thread heavy flatlock for compression wear, multi-needle coverstitch for jersey hems, and heavy bar-tacking on stress joints.

In-House Facility Station
07

AQL 2.5 Quality & Roster Verification

AQL 2.5 standard inspection: seam tensile burst testing, colorfastness wash tests, 100% player name/number roster auditing, and conveyored metal-needle safety scans.

In-House Facility Station
08

Team-Sorted Packaging & Global Dispatch

Individual player-labeled polybags, team-by-team segregated cartons, barcode SKU labels, and palletized export shipping via air express or ocean freight.

In-House Facility Station

Schedule a Virtual Factory Tour or Sample Run

Speak with our senior production director or submit your tech pack for feasibility analysis.

Request Factory Consultation